A sterilization pot, also known as an autoclave, is a highly efficient sterilization device widely used in the food processing, pharmaceutical, and chemical industries. It is used for high-temperature and high-pressure sterilization of canned foods, dairy products, fruit juices, condiments, and soft-packaged foods. Its primary function is to kill harmful microorganisms in the product through physical methods, thereby extending the product's shelf life and ensuring food safety and flavor stability.
Working Principle of the Sterilization Pot
The sterilization pot works by generating high temperature and pressure inside a sealed container using steam or hot water, which acts on the surface and interior of the product to achieve sterilization. Steam sterilization involves directly injecting steam into the pot to rapidly increase the temperature, while hot water sterilization involves immersing the product in a hot water bath for uniform heating.
(1) Sterilization method:
Sterilization pots choose different sterilization methods according to different products; they can be simply classified into: gas sterilization and water sterilization.
Gas sterilization: that is, the sterilization medium is steam. This sterilization method was first used for sterilization of canned products. At present, it is widely used in canned food, beverages, eggs, edible fungi and other industries at home and abroad.
Water sterilization: divided into water bath sterilization, spray sterilization (top spray, side spray), shower sterilization, etc.
(2) Heating method:
Sterilization pots can choose different heating methods according to the actual situation of the customer's site; the commonly used heating methods are: steam heating, electric heating, coal-fired heating, gas heating, fuel oil heating, thermal oil heating, etc.
(3) Material classification:
1. Carbon steel.
2. All stainless steel.
3. Semi-stainless steel.
Features
- High-Efficiency Heating System: The sterilization pot is equipped with a fast heating system that boasts high thermal efficiency, significantly reducing heating time and increasing production efficiency.
- Multi-Stage Temperature Control Technology: The pot includes multi-stage temperature control programs, allowing precise temperature control to meet the sterilization needs of different products, ensuring consistent sterilization results.
- Uniform Heating: Advanced circulation systems ensure even temperature distribution within the pot, preventing localized overheating or cooling issues.
- Automated Control: Equipped with advanced PLC control systems, the interface is user-friendly and includes data recording and remote monitoring capabilities to ensure stable operation and traceability.
- Energy Saving and Environmentally Friendly: Designed with energy efficiency in mind, the sterilization pot optimizes heating and cooling processes, reducing energy consumption and operational costs.
- Safety Design: The pot includes multiple safety protection features, such as over-temperature alarms, overpressure protection, and automatic locking systems to ensure operator safety.
| Model | Volume (L) | Inner Diameter (mm) | Power (kW) | Design Temperature (ºC) | Design Pressure (MPa) | Dimensions (mm) | Weight (kg) |
| sp-600 | 600 | 900 | 12 | 130 | 0.3 | 1800×1200×1600 | 1500 |
| sp-1000 | 1000 | 1100 | 18 | 130 | 0.3 | 2000×1500×1800 | 2000 |
| sp-1500 | 1500 | 1200 | 24 | 130 | 0.3 | 2500×1800×2000 | 2500 |
| sp-2000 | 2000 | 1400 | 30 | 130 | 0.3 | 3000×2000×2200 | 3500 |
| sp-3000 | 3000 | 1500 | 36 | 130 | 0.3 | 3500×2200×2500 | 4000 |
1 Application in the Food Industry
In the food industry, sterilization pots are primarily used for the sterilization of canned foods, dairy products, beverages, meat products, and condiments. Through the sterilization process, these products can retain their flavor, texture, and nutritional value over an extended period, while preventing microbial contamination. 2 Application in Pharmaceutical Production
In the pharmaceutical industry, sterilization pots are used for sterilizing medical instruments, such as syringes, infusion bags, and pharmaceutical packaging. The high-temperature and high-pressure environment ensures the elimination of bacteria, viruses, and other microorganisms, ensuring the safety and sterility of pharmaceutical products. 3 Applications in Other Fields
In addition to the food and pharmaceutical industries, sterilization pots are also used in chemical, cosmetics, and health product industries. For example, in cosmetics production, sterilization pots are used for sterilizing lotions, creams, and other products. In chemical production, they are used for processing specific chemicals.
1.Warranty and Support
We provide comprehensive after-sales service, including a one-year warranty for all sterilization pots. During the warranty period, customers can enjoy free repairs and technical support. Additionally, we offer lifetime maintenance services to ensure that the equipment operates efficiently for many years. 2 Installation and Training
We offer on-site installation services and training for operators to ensure proper use and maintenance of the sterilization pot. Our technical team will guide your staff through the installation process and provide detailed instructions on safety procedures and equipment operation. 3 Spare Parts and Accessories
We maintain a large inventory of spare parts and accessories, ensuring fast and reliable replacements whenever necessary. Customers can also order additional components as needed to customize or upgrade their equipment.
EPS Machine Company is a leading manufacturer of high-performance food processing equipment, including food-forming machines, coating lines, frying equipment, and fruit and vegetable washing systems. With over 1,000 projects and a skilled design team, we offer energy-efficient, reliable, and sustainable solutions. We prioritize quality, using top components from Germany and Japan, and adhere to ISO9001 standards. Our philosophy, "Efficient, Professional, Sustainable," drives our focus on innovation and eco-friendly practices. Committed to customer-centric service, we aim to enhance global food solutions with advanced technology and excellent service.
1 What products are suitable for sterilization with a sterilization pot?
Sterilization pots are suitable for sterilizing various foods, pharmaceuticals, and chemicals, particularly canned foods, bottled beverages, dairy products, condiments, and meat products. 2 Is it difficult to maintain a sterilization pot?
The daily maintenance of a sterilization pot is relatively simple, mainly involving cleaning, lubrication, and regular checks of safety valves and control systems. The equipment features self-diagnosis functions that can detect potential issues in advance, reducing the likelihood of equipment failure. 3 How long is the lifespan of a sterilization pot?
The lifespan of the equipment depends on regular maintenance. Typically, sterilization pots have a lifespan of over 10 years, and periodic maintenance can effectively extend their operational life. 4 What is the energy consumption of a sterilization pot?
The energy consumption of a sterilization pot depends mainly on heating power and usage frequency. New-generation sterilization pots are designed with energy efficiency in mind, optimizing the heat
and cooling processes to reduce energy consumption and operational costs.
